Solving Battery Overheating With ColdStream

  • An intelligent battery startup experienced abattery and inverter overheating phenomenon.
  • MyGrid used ColdStream to model efficient cooling solutions, enabling them to further their engineering process.
  • The Diabatix Startup Program proved to be a practical and cost effective way to generate the necessary insights into the feasibility of the product idea early in the design process.

The Importance of Thermal Management for Batteries

While a battery stores energy, a converter converts that energy into an alternative form for different applications.

Both of them generate heat during operation. Within the battery, heat is generated from the internal resistance where the flow of electric current encounters opposition on one hand, and from the chemical reaction occurring within the battery on the other. Effective thermal management is hence crucial to avoid overheating which could lead to a series hazards. Proper cooling also helps maintain the reliability of inverters, which are essential for converting and managing the energy flow between the battery and the motor.

Design and Analysis of a Home Battery Design

During the engineering phase, MyGrid encountered a critical heating issue where the battery and inverter produced excessive heat, posing risks of component failure and potential thermal runaway-induced battery explosions.

They had three options to solve the problem.

  1. Building and testing prototypes of inverters until a functional design could be found. However, this proved costly and time-consuming.
  2. Hiring an external engineering consultancy. On top of being expensive, it prevents engineers from developping further insights into their core product.
  3. Subscribing to the ColdStream Startup Program to find ways to evacuate the heat from the electronics and find a solution before building an actual prototype.

MyGrid chose to use ColdStream, taking advantage of the Diabatix Startup Program.

MyGrid battery and inverter. Source.

Despite lacking experience with CFD, the MyGrid engineers quickly evaluated the feasability of different design ideas thanks to ColdStream’s intuitive interface.  ColdStream determined that natural convection cooling system would be insufficient to cool down the inverter and that forced convection (fans) was necessary to achieve a safe operating temperature.

The plaform generated various cooling shapes and systems based on MyGrid’s inverter and battery and the team also used ColdStream to optimize the positioning of its fans for effective cooling. ColdStream helped MyGrid keeping their focus on product and market development while addressing thermal management simultaneously with minimal effort.

How ColdStream assisted MyGrid in designing their home battery device:

  • ColdStream modeled the heat dissipation through MyGrid’s converter and battery.
  • ColdStream was used to evaluate a number of conceptual design ideas from the MyGrid team.
  • ColdStream generated a series of designs for both natural and forced convection cooling of the home battery.

About

MyGrid

MyGrid is a Belgian startup whose mission is to empower both consumers and businesses to take control over their energy usage. Their flagship product, ModuleOne™, is a smart, bidirectional, plug-and-play home battery designed for easy energy management, providing users with greater energy independence and cost savings. MyGrid offers users the power to decide how they manage their energy through their app, emphasizing user empowerment at every step. The company envisions a transformed energy ecosystem where advanced, sustainable solutions like ModuleOne™ are accessible to everyone.

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